Reicofil RF5 Spunbond

Thin, high-strength spunbond nonwovens

Manufacturer
Reifenhäuser

Reicofil RF5 Spunbond lines produce spunbond nonwovens in S, SS and SSS configurations. They allow reliable production of very lightweight, uniform, strong and soft fabrics for hygiene, medical, filtration and technical applications.

Benefits

  • Basis weights of 8–13 g/m² in high quality as standard
  • Filament diameter below 1 denier
  • Closed process with high stability
  • Energy consumption 1–1.2 kWh/kg of nonwoven
  • Speed up to 1,200 m/min
  • Max. specific output 270 kg/h/m
Applications:
  • Baby diapers
  • Incontinence products
  • Feminine hygiene
  • Wipes
  • Pads
  • Absorbent pads
  • Surgical masks
  • Surgical drapes
  • Medical packaging
  • Medical filtration
  • Dressings
  • Protective clothing
  • Air filtration
  • Liquid filtration
  • Industrial packaging
  • Industrial filtration
  • Building construction
  • Road construction
  • Dyke construction
  • Automotive industry
  • Bedding
  • Upholstered seating
  • Protective workwear
  • House building
  • Food packaging
  • Apparel
  • Garment packaging
  • Transport packaging
  • Home textiles / flooring
  • Carrier bags
  • Insect protection
  • Agriculture
  • Container liners
  • PLA diapers

We supply the equipment configured for your application. In your inquiry, please state the material processed, the required throughput and the line parameters – we will prepare a tailored quotation.

Go to inquiry

Need help choosing? Call us on +420 571 647 228 or write to info@azurr-tech.cz.

Technical data

ConfigurationS, SS, SSS
Line width1,000, 1,600, 2,400, 3,200, 4,200, 4,400, 5,200, 5,400 mm
Max. conveyor belt speed1,200 m/min
Max. winder speed1,400 m/min
Max. specific output – spunbond (SB)270 kg/h/m
Max. specific output – meltblown (MB)70 kg/h/m
Basis weight7–70 g/m²
Titre – standard PP1.2–1.8 den (higher on request)
Titre – metallocene PP0.9–1.2 den
Energy consumption1–1.2 kWh/kg
Raw materialsPP, PE as standard; PET, PLA and others as options

Description

High-quality basis weights of 8–13 g/m² are standard with the RF5 process, and the filament diameter is less than 1 denier. The result is exceptionally uniform, strong and soft nonwovens.

RF5 achieves high stability thanks to a closed process in which the filaments come into contact with ambient air only shortly before being laid down on the conveyor belt. Energy consumption is 1–1.2 kWh per kg of nonwoven produced.

Typical materials

  • PP
  • Metallocene PP
  • PE
  • PET (optional)
  • PLA (optional)

Optional equipment

  • Bico – combination of two raw materials in one fibre
  • Semi High Loft / High Loft – stability with a soft surface (topsheet, backsheet, cuffs)
  • Full High Loft – maximum softness and thickness for hygiene and filtration (prefilters, depth filters)
  • Anti-contamination package – cover of the spunbond and meltblown system, cover above the forming belt, protection of downstream equipment
  • Efficiency package – automatic nip roll cleaning, automatic belt cleaning, automatic die inspection
  • Energy package – energy packages for calenders, winders and ovens, energy-efficient motors, gas heating, heat recovery, energy monitor
  • Digitalization – machine control, DRS Dashboard, DRS System base module

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