Reicofil RF5 Composite

Composite nonwovens with high strength and barrier

Manufacturer
Reifenhäuser

Reicofil RF5 Composite lines produce composite nonwovens in configurations from SMS to SSMMMMSS, combining strength and barrier properties. They are designed for hygiene and medical applications with high requirements for consistent quality.

Benefits

  • Speed up to 1,200 m/min
  • Min. basis weight 8 g/m²
  • Capacity up to 40,000 t/year
  • Energy consumption 1–1.4 kWh/kg of nonwoven
  • Availability of at least 8,200 production hours per year
  • High loft ready (soft, bulky nonwovens)
  • Project support from plant planning to service
Applications:
  • Baby diapers
  • Incontinence products
  • Feminine hygiene
  • Surgical drapes
  • Medical packaging
  • Protective clothing
  • Protective workwear
  • Food packaging
  • Apparel
  • Garment packaging
  • PLA diapers

We supply the equipment configured for your application. In your inquiry, please state the material processed, the required throughput and the line parameters – we will prepare a tailored quotation.

Go to inquiry

Need help choosing? Call us on +420 571 647 228 or write to info@azurr-tech.cz.

Technical data

ConfigurationSMS to SSMMMMSS
Line width1,000, 1,600, 2,400, 3,200, 4,200, 4,400, 5,200, 5,400 mm
Max. conveyor belt speed1,200 m/min
Max. winder speed1,400 m/min
Max. specific output – spunbond (SB)270 kg/h/m
Max. specific output – meltblown (MB)70 kg/h/m
Basis weight8–70 g/m²
Titre – standard PP1.2–1.8 den (higher on request)
Titre – metallocene PP0.9–1.1 den
Max. capacityup to 40,000 t/year
Energy consumption1–1.4 kWh/kg
Raw materialsPP, PE as standard; PET, PLA and others as options

Description

RF5 Composite lines produce at speeds of up to 1,200 m/min with a minimum basis weight of 8 g/m² and a capacity of up to 40,000 t/year. Energy consumption is 1–1.4 kWh per kg of nonwoven produced; high process stability and short maintenance times enable availability of at least 8,200 production hours per year.

The line is high-loft ready – soft and bulky nonwovens can be produced after adding the optional Semi High Loft, High Loft or Full High Loft technologies. Reicofil supports the project from production facility planning through staff training and commissioning to service.

Typical materials

  • PP
  • Metallocene PP
  • PE
  • PET (optional)
  • PLA (optional)

Optional equipment

  • Bico – combination of two raw materials in one fibre
  • Semi High Loft / High Loft – stability with a soft surface (topsheet, backsheet, cuffs)
  • Full High Loft – maximum softness and thickness for hygiene and filtration (prefilters, depth filters)
  • Anti-contamination package – enclosure of the spunbond and meltblown system, cover above the forming belt, protection of downstream equipment
  • Efficiency package – automatic nip roll cleaning, automatic belt cleaning, automatic die inspection
  • Energy package – energy packages for calenders, winders and ovens, energy-efficient motors, gas heating, heat recovery, energy monitor
  • Digitalization – machine control, DRS Dashboard, DRS System base module

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